FREQUENTLY ASKED QUESTIONS

(about electric & hybrid-electric buses)

Although most of the questions focus on electric and/or hybrid-electric buses, the answers can often be applied to all electric vehicles.

How far (or how long) will the bus operate on a single charge?
What are the benefits of operating electric buses?
Do electric buses have transmissions?
How long do batteries last?
Can cells in a battery pack be replaced?
Are components in an electric bus easy to replace?
Is an electric vehicle more energy efficient than an ICE vehicle?
Can you get electrocuted by riding in an electric vehicle when it floods?
How fast can an electric bus go?
How long does it take to charge the batteries?
How much does it cost to charge the batteries?
What is a hybrid-electric bus?
What kind of batteries are normally used on electric buses today?
What is a fuel cell bus?
Do electric buses have the same accessories as other types of buses?
Are electric buses more expensive to purchase?
Is special training required for drivers and mechanics?
What is regenerative breaking?
Can electric buses operate up hills?
Are all hybrids utilized for range extension?
What is the difference between an electric bus with an AC motor and one with a DC motor?
What happens if you run out of energy before returning home?
What about increased emissions through additional power generation necessary to charge electric vehicles?
What is the difference between "grid connected" and "non-grid connected" electric vehicles?
What is better...conductive charging or inductive charging?
What is a thermal management system?

How far (or how long) will the bus operate on a single charge?
Variables such as ambient temperature, vehicle speed, capacity and condition of the batteries, performance of the driver, efficiency of the propulsion system and terrain can all impact the range of a bus. For planning purposes, most electric buses with conventional lead-acid batteries will operate between 40 - 80 miles on a single charge.

There are a number of methods that can be followed to increase the amount of time an electric bus can be operated in service. The first is to perform battery change outs. Many systems, including Chattanooga, regularly swap battery packs. In a span of 10-15 minutes, the bus can be back in service with a fully charged battery.

A second way to increase the amount of time an electric bus can be operated is to "opportunity"charge the batteries during brief, normally secheduled midday layovers (e.g., at bus stops). These recharge episodes are frequently conducted at higher power levels than are applied during conventional, overnight charging in order to maximize the amount of energy returned to the bus during the brief charge opportunities (also referred to as "fast charging"). Some opportunity charging systems incorporate "inductive" coupling hardware that facilitates automatic initation and termination of the charge process, thereby allowing the driver to attend to other tasks. Several opportunity charging research projects are currently underway.

A third method for increasing the amount of time an electric bus can be operated is to purchase advanced technology batteries, such as nickel-cadmium batteries. Although much more expensive than conventional lead-acid batteries, ni-cads can double the range of electric buses and have a longer life span.

An auxiliary power unit (or APU) can also be integrated into an electric bus to achieve improved operating range. By utilizing a second fuel and an engine/generator, electricity can be created that can significantly add to the range of the bus. Electric vehicles that use two fuels are referred to as "hybrids"

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What are the benefits of operating electric buses?
The most obvious is that electric buses are quiet as well as being zero-emission at the tailpipe (which, of course, an electric vehicle does not have.) They are more economical to operate and are fueled by domestic sources. Transit and fleet operations have also learned the tremendous public relations value of operating zero-emission and quiet buses; a major change from the buses operating on fossil fuels and even most other alternative fuels.


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Do electric buses have transmissions?

No, although some have a transaxle system. Because there is no transmission, acceleration is "seamless"; no jerking or noise....just nice and smooth.


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How long do batteries last?
Depending on the type of battery (lead-acid, nickel-cadmium, etc.), the length varies from 800 to 3,000 cycles (charges and discharges.) It should be noted that maintenance of the battery, and how the battery (bus) is operated, will have a tremendous impact on cycle-life.

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Can cells in a battery pack be replaced?

Yes. Most electric bus battery packs contain a number (up to 250) two-volt cells. When one cell is damaged, it can impact performance battery and battery life. With proper preventative battery maintenance, the damaged cell can be identified and replaced.

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Are components in an electric bus easy to replace?
As with all motor vehicles, this varies by manufacturer. However, because there are so few components in an electric bus compared to a conventional bus (including those using alternative fuels), placement for quick access is more easily accomplished. Thus, components on electric buses are normally very easy to replace.

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Is an electric vehicle more energy efficient than an ICE vehicle?

An electric vehicle is much more efficient than a conventional vehicle. A conventional vehicle's engine typically wastes over 80% of its energy output in areas not associated with propelling the vehicle. Mechanical losses associated with the hundreds of moving parts are the largest energy consumers while cooling and accessory systems make up the rest of the losses. Electric vehicles have few moving parts, so mechanical losses are eliminated. Because electric vehicles have a ready supply of electricity, no generator is needed to power vehicle accessories. There are also no mechanical losses associated with a transmission because an electric motor is used to propel the vehicle.

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Can you get electrocuted by riding in an electric vehicle when it floods?
The accessories in an electric vehicle, including an electric bus, are powered through a 12- or 24-volt DC battery or a converter that steps down the voltage from the traction battery to 12- or 24-volts, just as the battery in your automobile or truck powers your accessories. Therefore, there is no risk of electrocution from the low-voltage system. The high-voltage traction battery system is electrically isolated from the bus chassis and does not have an earth ground. Futhermore, fuses and circuit breakers in the hight-voltage system are designed to function when unintended current paths are detected, rendering electrical mishaps involving the high-voltage system virtually impossible.

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How fast can an electric bus go?
An electric bus can operate at whatever speed is necessary to perform the transit service. Higher speeds do translate to slightly less range, and the range of electric buses somewhat inhibits their use on the longer, and therefore high speed, routes. Thus, most electric buses operate on routes that do not exceed 40 or 45 miles per hour and average in the teens.

The 22-foot bus, which is the predominant electric bus in operation today, is governed around 45 miles per hour. The 40-foot hybrid-electric bus operating in New York is governed at 55 miles per hour.

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How long does it take to charge the batteries?
For electric buses, six hours is a good rule of thumb for a complete charge. Equalizing the batteries, which involves a steady but low power charge after the batteries are "filled", normally adds two hours to the process.

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H ow much does it cost to charge the batteries?
Most fleet operations charge the buses overnight at a time when electricity rates are at their lowest. And, because an electric bus is inherently more efficient than a bus with an internal combustion engine, the cost per mile of "fueling" a bus is normally 1/3 the cost of fueling a diesel or gasoline bus. As most other alternative fuels are more expensive than diesel fuel, savings on fuel costs compared to other alternative fuels is significant.

It should be noted that "fuel" costs can vary based on battery size and/or the efficiency of the battery charger, and local electricity costs.

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What is a hybrid-electric bus?
Hybrid-electric propulsion is comprised of an electric propulsion system and another power plant such as a conventional internal combustion engine (powered by diesel, gasoline, propane, or natural gas), a turbine, or a fuel cell. The majority of hybrid-electric buses in service today use a diesel or gasoline engine with an electric motor and batteries, although a few utilize ultracapacitors in place of batteries. The hybrid system operates in a more efficient mode by sharing the energy and power demands of vehicle operations between the engine and the battery-motor system, resulting in better acceleration, quieter operation, improved fuel efficiency, reduced emissions, and extended range without the need for plug-in recharging. Early adopters of hybrid-electric buses have reported smoother operation than with buses using mechanical transmissions, a characteristic that translates into improved passenger comfort.

There are two primary configurations of hybrid-electric propulsion systems: series and parallel. Both systems utilize an electric motor, a battery or ultracapacitor, and an ICE with generator. In the case of the series hybrid configuration, only the electric motor is mechanically coupled to the wheels; the battery, ultracapacitor, and ICE/generator provide the electricity that powers the motor. In the parallel hybrid configuration, a secondary method of turning the wheels is provided; in addition to making electricity to power the motor by turning the generator, the ICE is almost mechanically coupled to the wheels to enable a more direct traction pathway by bypassing the generator and electric motor. While one approach isn't necessarily better than the other, there are some key differences to keep in mind. Because the ICE is not mechanically coupled to the wheels in the case of series hybrid, it can operate in a more efficient regime and can also be temporarily turned off for all-electric, zero-emission operation. Parallel configurations are typically designed so that the electric motor provides traction at low speeds, the ICE provides the power at higher, constant speeds, and both work together during periods of acceleration.

Plug-in hybrid buses are also under development. As with the hybrids that do not require connection to the electric utility grid, plug-in hybrids have the ability to run on energy stored in onboard batteries and in the fluid fuels that power the ICE. They differ from more conventional hybrids, however, in that they have larger-capacity batteries that can be recharged by connection to the utility grid. Advantages of plug-in hybrids are the potential to operate in quiet, zero emission mode on demand for portions of the duty cycle, reduction in fuel costs resulting from a portion of the refueling being accomplished with relatively low-cost grid electricity, reduced emissions, and the ability to charge-balance battery systems more effectively. Disadvantages include the added weight and higher replacement costs of the larger battery systems.

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What kind of batteries are normally used on electric buses today?
At this time, there are three commercially available battery chemistries that have been utilized in electric buses; lead acid, nickel-cadmium, and sodium-nickel chloride. Lead-acid batteries have been utilized the longest, are least expensive, and are available in maintenance-free (i.e., gel and "starved electroylyte" models) and flooded formats. Nickel-cadmium batteries were first used on an electric bus in North American in 1994 and have been a mainstay in the industry ever since. Sodium-nickel chloride batteries (better known by the trade name "Zebra") were first integrated into an electric buy in North America in 2000 and while showing promise, their application has thus far been limited to demonstration projects. Although nickel-metal hydride batteries are used in some hybrid-electric bus platforms, they have not yet been used in battery-electric buses because of cost and concerns about their performance in the parallel-string arrangements that would be required. The electric bus industry is also tracking progress with lithium-based batteries, but they are still too expensive at the present time to make a case for commercialization.

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What is a fuel cell bus?
Fuel cells combine hydrogen and oxygen in an electrochemical process to produce electricity to power an electric motor that moves the vehicle, with water and heat the only byproducts if pure hydrogen is used. Fuel cell power is attractive because it offers the potential to dramatically reduce air pollution, greenhouse gas emissions, and patroleum use. Unfortunately, hydrogen must be formulated from other materials, which takes substantial energy input and which may produce substantial emissions. Althought there are several promising fuel cell demonstration projects underway across the county, most industry officials believe that fuel cells are at least ten years away from mainstream transit application with fuel infrastructure and fuel cell costs representing the greatest challenges.

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Do electric buses have the same accessories as other types of buses?
Yes. Most of the accessories (windshield wipers, lights, etc.) operate off of a 12- or 24-volt battery or a dc-dc converter. Although the traction battery provides energy to the 12- or 24-volt battery or the converter, energy draw for most accessories is not significant.

Energy draw for air-conditioners and heaters is more significant. Therefore, many electric buses do operate the AC and heat through a separate system that is powered by an alternative fuel such as compressed natural gas or propane. There are a number of efforts underway to produce low energy consumption/high efficientcy air-conditioning systems.

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Are electric buses more expensive to purchase?
At this time, because most electric buses and almost all of their components, are custom built to order, electric buses are more expensive than their diesel counterparts. However, as with all new technologies, economies of scale will reduce the purchase price of electric buses; and other electric vehicles.

Although electric buses are more expensive to purchase than comparable-sized diesel buses, remember that the cost of fueling the bus is significantly less. Additionally, because there are fewer components and daily maintenance is normally limited to batteries, regular maintenance costs can also be lower. Thus, the life cycle cost of an electric bus (including purchase and operating costs) can be equal to or even lower than comparable diesel buses.

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 Is special training required for drivers and mechanics?

Although an electric bus operates like a diesel bus, the manner is which an electric bus is driven has a great impact on the vehicle's range. Training, therefore, is very important. However, it is even more important to ensure that the operators maintain the driving habits necessary to maximize range once the training is completed. This includes gentle acceleration and utilizing the regenerative breaking system as much as possible.

Maintenance training on electric buses is extremely important. Electric buses are not any more complicated than buses with internal combustion engines, but they are different. An alternative fueled bus utilizes all of the same components as a diesel bus with the exception that the fuel is different ( as well as some fuel delivery components). An electric bus utilizes a propulsion system that is unlike any other motor vehicle. Thus, understanding the unique elements of electric propulsion systems is critical to ensure dependable operation.

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What is regenerative braking?
One of the most unique elements of electric buses occurs during the braking process. As an electric vehicle slows down, the motor functions as a generator, producing electricity that is delivered to the battery. Bringing an electric bus to a sudden stop reduces, or eliminates, energy generation. Slowing down gradually, and in many cases allowing the bus to come to a halt without engaging the mechanical brake system, fully utilizes the system allowing the greatest amount of energy to be regenerated that, in turn, increases the range of the electric bus. One of the ancillary benefits of regenerative braking is an increase in brake life.

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 Can electric buses operate up hills?

Most electric buses have the torque necessary to operate up most hills that conventional buses can traverse. However, range is normally reduced when an electric bus operates up a steep grade. Thus, the terrain that an electric bus is operated in becomes very important in terms of range...and life of the batteries.

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Are all hybrids utilized for range extension?
Hybrid-electric vehicles can either be charge sustaining or charge depleting, depending on; the size generator and the operating demand of the service. A charge sustaining hybrid-electric bus will operate as long as fuel is available to operate the auxiliary power unit (APU). The generator is large enough to provide the necessary amount of electricity to propel the bus, regardless of its application.

A charge depleting hybrid utilizes a generator that may or may not maintain the battery state-of charge, depending on the application. Thus, if the bus runs out of the fuel necessary to operate the APU, and the batteries are depleted, the bus will not operate, even if more fuel for the APU is added.

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 What is the difference between an electric bus with an AC motor and one with a DC motor?
The major practical difference in design between an alternating current (ac) motor and a direct current (dc) motor is the lack of brushes in an ac motor, thereby eliminating the need, and cost, of replacing them every few years. AC drive systems cost more, however, somewhat offsetting the reduction in maintenance cost. Regeneration appears to be easier to capture with a AC motor than a DC motor. However, the controller itself is less complex with a DC motor as it is not necessary to change ("invert") the energy from DC (batteries) to AC (motors) with a DC system.

AC and DC motors come in different sizes with different torque curves. As each have different characteristics and advantages, it is important to discuss the types propulsion systems available during the purchase of an electric bus.

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What happens if you run out of energy before returning home?
Like any fueled vehicle, an electric bus can run out of fuel. Interestingly, the type of battery used impacts how the bus will react to low fuel. Electric buses with lead-acid batteries will slow down before stopping, often providing the operator with the ability to return to the "fueling" station. Nickel-cadmium batteries, however, react the same as diesel or gasoline fuels; when they run out of power the bus will stop until the batteries are recharged.

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 What about increased emissions through additional power generation necessary to charge electric vehicles?
Electric vehicles do not pollute at the source. Energy production does require fuel and, as such, there could be additional emissions from a power plant to produce the electricity for electric vehicles. However, these emissions are extremely small and dwarf the savings in emissions by operating electric vehicles. In a study completed in 1994, it was determined that total savings in emissions by operating electric vehicles exceed 98%, even when including the increased power plant emissions for providing electricity to the electric vehicle as well as emissions caused by the manufacture of the vehicle, batteries, and recycling of batteries.

And, of course, power plants are not located where people live and work. Additionally, it is easier to scrub for emissions at the relatively low number of power plants then the millions of motor vehicles traveling our streets.

It should be noted that the way the electricity is created will play a major role in determining this percentage. Clearly, power generated from water or wind will result in a 100% reduction in emissions.

And one other point must be made. Power plants which operate on coal or similar types of fuels have made great strides to reduce emissions. It is much easier to maintain and police the few power plants then the millions of cars, trucks, buses, etc., used by the public.

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What is the difference between "grid connected" and "non-grid connected" electric vehicles?
Hybrids which are charge sustaining, which means that the generator used in the propulsion system is large enough to provide the necessary energy to maintain vehicle movement, can operate without ever being connected to the electrical grid (a battery charger.) These are "non-grid connected" hybrid-electric vehicles. Most of the hybrid-electric cars will probably never have to be plugged in.

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 What is better...conductive charging or inductive charging?

Both systems are safe and will provide efficient energy transmission. Inductive charging, which transfers energy across a magnetic field (requiring no direct metal-to-metal contact) is favored by automobile manufacturers. Inductive charging can be advantageous in electric bus systems that utilize opportunity charging because of it's potential to facilitate the automation of the charge process.

Conductive chargers use the more traditional electrical plug concept.

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What is a thermal management system?
The performance and/or life expectancy of most batteries is degraded by operation at hot or cold temperatures. Some batteries generate enough heat during operation that thermal management is necessary even when deployed in temperate climates. In such cases, a thermal management system is utilized to maintain the battery within an acceptable temperature range. This may involve heating or cooling of the battery system.

 

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